The MITIGATOR

The MITIGATOR

The MITIGATOR® is the industry’s only engineered AC mitigation system to combat the corrosive effects of alternating current (AC) on pipelines, combining performance with greater ease of installation and lower cost. Providing superior performance over bare copper and zinc for AC grounding and mitigation, this system is based on MATCOR’s SPL™-Anode manufacturing technology. It is a packaged grounding system that combines the best of copper grounding with low resistance, corrosion-inhibiting backfill.

The MITIGATOR Key Benefits

Complete, low electrical resistance package; ready to install
433% more surface area than bare 2/0 copper
Performs better than bare copper—Download the independent report
19 stranding for better flexibility
Better conductor than zinc; will not passivate
Corrosion inhibitors for increased life of system
Excellent earth contact
Easy to splice
Machine made in MATCOR’s USA manufacturing facility, ISO 9001:2015 certified

The MITIGATOR Components

MATCOR MITIGATOR AC Mitigation System Engineering Drawing

The Mitigator Engineered AC Mitigation System utilizes a multi-strand copper cable, encased in low resistance backfill with corrosion inhibitors, and then encased in a tough fabric sleeve wrapped with MATCOR braiding for greater strength. The system is provided in standard 500 and 1,000 ft. lengths. See the specification chart for additional information.

The MITIGATOR is a ready to install AC mitigation system that includes:

  • Continuous stranded copper conductor for the length ordered
  • Low resistance, machine compacted backfill with copper corrosion inhibitors
  • Durable, non-degrading fabric wrap
  • Color-coded outer braiding for easy identification of the grounding system
  • Shipped on a reel for easy installation
  • The MITIGATOR AC Mitigation System Design

The Mitigator can be easily customized for your continuous grounding system requirements. For most applications, standard AWG No. 2 internal copper cable is sufficient. When packaged in MATCOR’s backfill and housing, cable performance is greatly enhanced. Contact MATCOR engineering for additional help or for total project design. If the previous use has been zinc ribbon, see the specification chart for Mitigator replacement sizes.

The MITIGATOR Specifications

Specification Value
Diameter 1.5 inches (38.1 mm)
Weight 1.1 lbs/linear foot (0.50 kg)
Internal Copper Conductor Continuous copper cable AWG No. 2 Replaces Plus Zinc ribbon AWG No. 1/0 Replaces Super Zinc ribbon AWG No. 6 Replaces standard zinc ribbon
Standard Reel Sizes 500 & 1,000 feet (152.4 M & 304.8 M)
Resistance to earth of 500 ft. segment 0.10 ohms/1,000 ohm-cm soil
Outer fabric wrap Sealed, porous, non-degrading acid reducing fabric
Heavy Duty Braiding Machine applied assures compact & durable product, color coded for easy identification
Backfill Special backfill with copper corrosion inhibitors for long life

The MITIGATOR Ordering

Simply specify the length and internal copper cable size when you order. Also available from MATCOR are solid state decouplers, connecting cables, junction boxes, reference electrodes and test stations. MATCOR engineering is ready to assist with your design and product selections.

The MITIGATOR Installation

The MITIGATOR can be installed several ways, including horizontal directional drilling (HDD), cable plow and trenching. This is a tough product that can be buried directly in the soil without additional special backfill. When installing the via HDD, MATCOR recommends using the AWG No. 1/0 continuous copper cable for greater strength.

Why MATCOR Materials?

MATCOR engineers and manufactures proprietary cathodic protection products in the USA, combining proven field performance with the quality systems and supply chain control that critical infrastructure demands.

Made in the USA, Built for the Field

Proprietary products manufactured in-house with millions of documented operating hours and reliable domestic supply chain control.

Engineered To Perform, Not Just Comply

Products designed by our own corrosion engineers to solve real-world problems, not just meet spec.

Proven Quality Systems

ISO 9001:2015 certified manufacturing with structured quality control and built-in continuous improvement processes.

Backed by Global Resources

The specialized expertise of a corrosion engineering company combined with the systems and oversight of a $6B global industrial services organization.

From application review to delivery and field support, getting the right CP and AC mitigation materials is an engineering decision—not just a purchase. Here’s what working with MATCOR looks like.

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 Related services

MATCOR’s conceptual cathodic protection design services help you evaluate your options — our engineers gather application details, conduct on-site testing as needed, and present the impressed current or sacrificial CP systems that fit, along with benefits, approximate costs, and ongoing maintenance requirements. Backed by 45 years of experience, you get comprehensive options without the guesswork.
MATCOR technicians visit your site to collect the electrical transmission, pipeline, and soil resistivity data needed to evaluate fault current and induced AC corrosion risks and identify safety hazards per the latest NACE and industry standards. This field data feeds MATCOR’s AC modeling process, supporting effective AC mitigation system design.
Grounding systems are a critical component of many AC mitigation systems. MATCOR installs AC mitigation grounding systems designed to safely dissipate induced AC current and help protect both personnel and pipeline infrastructure.
AC interference modeling uses sophisticated software to analyze safety and corrosion risks — step-touch potential, induced AC, and shorted or fault conditions — for pipelines sharing right-of-way with overhead electrical transmission lines. MATCOR provides field data collection and complete AC modeling and analysis to determine interference risks and design the right AC mitigation system.

 Related Resources

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