MitiGopher is MATCOR’s proprietary AC mitigation system designed for horizontal directional drilling (HDD) installation applications. It features a stainless steel overbraid and internal pulling cable for improved durability during HDD pulling installations.
MATCOR manufactures two types of linear products (standard fabric housing and the stainless steel over braided Gopher family of products) that are both, in the right circumstances, suitable for use in HDD installations. Each has its limitations. The installation contractor, along with the client, must carefully select the appropriate product type and the appropriate installation methodology. The two generally accepted methodologies are direct pulling of the linear assembly through the properly conditioned borehole by attaching the assembly to the backreamer after the initial pilot hole has been drilled. The second installation methodology involves pulling an HDPE pipe sleeve into the borehole, installing the assembly inside the pipe, and then removing the HDPE sleeve. The tables that follow are intended to assist the installer in selecting the appropriate product configuration and installation methodology. The selection of the appropriate anode type and installation methodology is subjective based on a qualitative analysis.
| EASY | Less than 200 foot pulling length Minimal changes in elevation No environmental restrictions on use of drilling muds/hole conditioners Installation costs and risks are low |
| MODERATE | 200-500 foot pulling length Moderate elevation change No environmental restrictions on use of drilling muds/hole conditioners Installation costs are modest and risks are low |
| DIFFICULT | 500-1000 foot pulling length Moderate elevation changes Some environmental restriction on use of drilling muds/hole conditioners Installation costs are higher and risks are moderate |
| EXTREME | 500+ foot pulling length Extreme or multiple elevation changes Restrictive environmental limits on use of drilling muds/hole conditioners Critical application with high costs and risks |
| Application Difficulty1 | ||||
| SOIL TYPE | EASY | MODERATE | DIFFICULT | EXTREME |
| Earth Loams | Fabric | Fabric/Gopher | Gopher | Gopher* |
| Sand/Silt | Fabric/ Gopher | Gopher | Gopher | Gopher* |
| Clay | Gopher | Gopher | Gopher* | Gopher* |
| Gravel / Cobble | Gopher | FBR*/ Gopher* | Gopher* | Gopher* |
| Rocky | Fabric*/Gopher* | Fabric*/Gopher* | Gopher* | Gopher* |
* Assembly is to be installed in HDPE sleeve that is then removed
Notes
Below you will find our guidelines for a successful HDD installation of the MitiGopher AC Mitigation System and the Iron Gopher cathodic protection system.
Any discussion about horizontal directional drilling installation starts with a site geotechnical investigation. Obtaining a geotechnical survey or as much geological information about the respective job site is very important. A great amount of record information is available through sources including:
In addition to record information, site-specific investigations (soil bores and soil sampling) by trained geologists and geotechnical service companies can provide valuable detailed data on the planned bore area geology. The geotechnical analysis should identify a number of relevant items including:
Local drillers with experience in the identified area can often provide valuable insight based on similar projects in the same area.
Collecting accurate topographical information of the bore route is another critical component in the planning phase. Terrain and HDD mapping includes determining HDD bore hole entrance and exit locations, identifying and mapping elevation profile changes, ensuring that other utilities are appropriately identified and avoided, assessing the need for traffic control, evaluating any environmental considerations or limitations that might impact the use of drilling muds and hole conditioners.
Several commercial bore planning software tools are available to assist in the planning phase. These programs utilize the soil and geotechnical data combined with the terrain and route mapping information to provide a graphic visualization of the job helping the driller more accurately “see” and perform the job from start to finish. These software tools help the contractor select the appropriate drill rig, drill bit type and backreamer based on the anticipated soil conditions and the total bore length. By choosing the drill stem and length, the desired bore path depth, desired minimum cover, diameter and bend radius of the product being pulled, the software plots a proposed bore pitch, calculates setback distances, figures point to point bore paths, estimates hole volumes and calculates pullback time. The software can also provide a fluid–mixing process map that shows how much mud should be used based on soil conditions, drill unit and tooling used.If a bore planning software package is not used, field calculations should be performed to appropriately choose the correct drill rig, drill bit and backreamer tooling requirements, desired bore path and quantity and type of drilling fluids to be utilized.
Even with proper project planning and an experienced installation crew, some consideration should be given to contingency plans in the event that something unforeseen happens during the HDD boring and anode installation.
While these risks can be greatly minimized with proper planning, asking these questions before mobilizing to the site can help solve problems more quickly, saving time and money.
MATCOR engineers and manufactures proprietary cathodic protection products in the USA, combining proven field performance with the quality systems and supply chain control that critical infrastructure demands.
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From application review to delivery and field support, getting the right CP and AC mitigation materials is an engineering decision—not just a purchase. Here’s what working with MATCOR looks like.
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