Category Archives: BrandSafway

MATCOR Safety Week—Planning for Success

In January, MATCOR held a one-week Safety training program for our Louisiana, Houston, Midland, Guthrie and Casper construction and field technical personnel. A total of 58 field personnel, excluding management and safety trainers, were taken out of the field, and brought to our Guthrie, Oklahoma facility for this training.

MATCOR - Corrosion Industry Safety

Taking a week off from performing paid work to focus on Safety is an important part of our commitment to Safety.

The training was broken into smaller teams and held in various meeting locations in two different buildings to allow us to provide proper social distancing to protect our employees during this period of COVID-19. The precautionary measures allowed us to safely train a large group of people without a single incident of COVID-19 transmission.

Topics covered included an 8-hour Basic Plus and Basic Plus Refresher course administered by the Oklahoma Safety Council, Excavation Competent Person training, Fork Lift and Backhoe Equipment Training, Operator Qualification certification, H2S ½ day training, CPR and First Aid, and training on BrandSafway Internal Safety Programs including Short Service Employee, Incident Reporting, Driving Safety Refresher, Confined Space, Fall Protection, Walking Surfaces, Job Safety Planning, Drug and Alcohol Policy, DOT Motor Vehicle Record requirements and a host of other topics. Trainers included outside third party trainers and in-house trainers from BrandSafway and MATCOR.

MATCOR continues to invest in our people, so that they are well prepared to perform their work in a safe and professional manner. 

Have questions or need a quote for cathodic protection or AC mitigation materials or services? Contact us at the link below. For immediate assistance, please call +1-215-348-2974.

Contact a Corrosion Expert

Leak Detection and Repair

What is leak detection and repair (LDAR)?

Leak Detection and Repair (LDAR) Programs are put in place to monitor process equipment leaks for fugitive emissions in the petrochemical industry. Solid LDAR programs are critical in controlling fugitive emissions of VOCs, or volatile organic compounds, that cause pollution and safety risks for facility workers and operators, and the environment.

LDAR - Leak Detection and Repair
Leak Detection and Repair (LDAR) Programs are put in place to monitor process equipment leaks for fugitive emissions in the petrochemical industry.

Maintaining refinery process equipment through an LDAR program mitigates these risks. Utilizing leak detection equipment to identify equipment leaks and then repairing those leaks in a timely manner enables operators to prevent most most fugitive emissions occurrences. In addition, successful leak detection and repair programs prevent product loss that impacts facility efficiencies and economics, the health and safety of workers, and the environment.

The article reviews fugitive emissions regulations and lays out a 5-step plan to build LDAR programs that accurately represent your project requirements.

Leak Detection and Repair Program Steps

Step 1: Develop Your Standard Operating Procedures

The first step in developing a successful leak detection and repair program is a cooperative endeavor between you and an LDAR expert to complete, approve and adopt your standard operating procedures (SOP).

Step 2: Laws Governing Your LDAR Program

In the second step, your LDAR team will research and share comprehensive knowledge of the permits, regulation(s), consolidation agreements, consent decrees, permit(s), and/or binding agreements governing your facility’s LDAR program.

Step 3: Your LDAR Unit Equipment Information Packet

In step three, your team will set up a database of regulations for each unit in your facility. The LDAR team funnels, filters, and identifies congestion overlap and applicable LDAR regulations of varying stringency into a condensed table called a Unit Equipment Information Packet. This is a comprehensive knowledge base for all who need to know more about the LDAR program on a unit-by-unit basis at the subject facility.

Step 4: Facility Process Flow Diagrams

In the fourth step, the LDAR team obtains your facility’s process flow diagrams (PFD’s), piping and instrument diagrams (P&ID’s), the P&ID abbreviations key, material balance sheets, and stream speciation data from the appropriate contact identified in your SOP in Step 1. Smart software is then utilized to highlight or color-code the P&ID’s according to stream state and service. Then the field review begins.

Step 5: Component Inventory Database and Monitoring

In the fifth step, detailed data is collected on a daily basis for affected components. The LDAR team reviews all affected components for accuracy and compliance, and perform necessary correction. All corrections are updated in the database. Monitoring commences as scheduled according to the applicable regulation set up in your LDAR Unit Equipment Information Packet in Step 2. Finally, we initiate a monthly QA/QC process to ensure ongoing compliance.

Many regulations and a lot of detailed data are involved in designing a best-in-class LDAR program to ensure regulatory compliance when it comes to fugitive emissions. It is critical to review all data reports with your facility’s operations and environmental department for understanding and acknowledgement of completion and ongoing compliance.

Why BrandSafway for LDAR Solutions?

BrandSafway offers 150 years of management experience, cutting-edge technology and a highly effective data management system to ensure successful LDAR programs and more, while ensuring regulatory compliance with USEPA Method 21 and other mandated requirements for VOC monitoring.

LDAR Leak Detection and Repair Services

Learn about comprehensive LDAR Solutions from Brandsafway

MATCOR and BrandSafway are committed to being a valuable partner, providing a one-stop resource for industrial work solutions. By bringing together our expertise in both midstream and specialty services, we can better integrate and streamline asset and equipment management solutions for our customers in both the oil & gas and power markets.

Please click the link below to contact us if you have any questions about leak detection and repair, or if you’d like a quote for LDAR services.

Contact a Corrosion Expert

MATCOR Now Part of BrandSafway Integrity Services Group

In June 2017, MATCOR’s parent company Brand Energy and Infrastructural Services joined forces with Safway Group to form one even greater company – BrandSafway – providing world class services to industrial, commercial and infrastructure companies through 350 locations in 30 countries. In January 2018, BrandSafway announced the formation of the “Integrity Services Group”, combining Midstream/MATCOR, LDAR and Industrial Specialty Services into one powerful group of over 500 employees, each uniquely qualified to supply our customers with safe, integrated and high-performing asset management and protection services, as well as regulatory compliance solutions.

Read the full press release

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