Historically, MATCOR has enjoyed an exceptional on-time delivery record, and over the past decade our lead times for anodes have gone down to the point that 1-2 weeks for rush orders is quite achievable, and 3-4 week deliveries are the norm for MATCOR manufactured cathodic protection products. Even through the pandemic challenged year of 2020, we were generally able to navigate the cathodic protection supply chain and avoid delays resulting from material availability.
In our cathodic protection manufacturing business, we have not been immune to these pressures. We have seen tightening supplies and order delays for key items that we use on a regular basis—from lumber for anode reels to Iridium for the coatings used in our mixed metal oxide anodes. Cathodic protection cable availability, especially for Kynar dual insulated cable, has gone from 4-6 weeks to 15+ weeks.
Another challenge facing manufacturers, in addition to the availability and pricing for materials, is the cost and reliability of shipping channels. Both ocean freight and motor freight are struggling with shortages of containers, truck drivers, port congestion and rising fuel costs. Getting materials to our manufacturing facility and shipping them out is more difficult and less reliable than ever before.
At MATCOR, we have a great logistics team and a very flexible manufacturing team. While our on-time delivery record has taken a step backward, we are doing everything we can to minimize the impact on our customers, and where required, we are communicating early and often with those affected to let them know of any supply delays that we may be facing.
We encourage our customers to give themselves additional lead time by purchasing materials a little earlier than normal to assure that they have them on site well in advance of their planned installation. Engage early with MATCOR and your other suppliers to coordinate delivery timeframes for both planned projects and for critical timeline projects as we navigate these challenging times.
Don’t allow cathodic protection supply chain issues to affect your project. Plan ahead by contacting us at the link below. For immediate assistance, please call +1-215-348-2974.
Cheap and abundant Marcellus Shale gas derived from US fracking technology helps to drive competitiveness for a wide range of industries in the United States. This is especially true for the US Steel industry, and MATCOR’s recent project in Western Pennsylvania in the rolling hills of the Monongahela Valley is a great example of this.
Nestled on a hilltop 250 feet above the valley is US Steel’s Mon Valley Works–Irvin Plant. This hot strip mill in the Pittsburgh West Mifflin suburbs first opened in 1938. The hilltop site required more than 4.4 million cubic yards of earth to be moved, more than any other project other than the Panama Canal. In May of 2019, US Steel announced plans to invest $1 billion dollars at the site to expand it and to build a cogeneration power facility expected to be operational by 2022.
MATCOR was selected by US Steel to install, commission and test an impressed current cathodic protection system to protect the critical coke oven gas (COG) product pipelines mixed at the West Mifflin COG facility. The coke oven gas is a mixture of commercial natural gas and recovered waste coke gas. This blending of natural gas with recovered gas reduces costs and improves US Steel’s energy efficiency. The pipeline, affectionately called the Green Monster, traverses the valley feeding various facilities. Mostly above grade, the pipeline goes below grade in numerous locations.
MATCOR’s MMP 3605 mixed metal oxide based canister anodes were selected as the new cathodic protection system anodes to protect the buried piping. Fifteen anodes were installed in individual 20-foot depth augered holes and connected to a #2 HMWPE buried header cable requiring approximately 1500 linear feet of trenching. The project included site specific safety training, regular coordination with site personnel and site restoration (seed, straw and fertilizer) after completion of the installation.
The project was a tremendous success and MATCOR is proud to have been able to partner with US Steel for their buried pipe corrosion protection.
Have questions or need a quote for cathodic protection materials or services? Contact us at the link below. For immediate assistance, please call +1-215-348-2974.
The richest man in Africa, Aliko Dangote, undertakes $12B project including 153 ASTs
Chalfont, PA (April 2019) – MATCOR, Inc., the trusted full-service provider of proprietary cathodic protection products, systems, services and corrosion engineering solutions announced that it recently completed shipment of over 500,000 linear feet (150+ km) of its SPL™-FBR linear anode product along with other ancillary materials for 153 above ground storage tanks (ASTs) in Africa.
The anodes, which will prevent tank bottom corrosion, are part of an ambitious refinery project undertaken by Aliko Dangote, Africa’s richest man. The tanks are being erected on over 6,000 acres of swampland outside of Lagos, Nigeria.
MATCOR was selected for this project due to quick delivery and the company’s unique linear anode design, which does not require field splicing and saves significantly on installation time and costs.
“The ability to manufacture the large quantity of custom length linear anode segments in a very compressed time frame was key to meeting the tank contractor’s needs,” noted Ted Huck, Director of Manufacturing and Quality Assurance for MATCOR. “Our team handled a very complex order with a very tight delivery schedule while maintaining world class quality.”
Learn more about the project in our recent blog post.
In June 2017, MATCOR’s parent company Brand Energy and Infrastructural Services joined forces with Safway Group to form one even greater company – BrandSafway – providing world class services to industrial, commercial and infrastructure companies through 350 locations in 30 countries. In January 2018, BrandSafway announced the formation of the “Integrity Services Group”, combining Midstream/MATCOR, LDAR and Industrial Specialty Services into one powerful group of over 500 employees, each uniquely qualified to supply our customers with safe, integrated and high-performing asset management and protection services, as well as regulatory compliance solutions.